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Chemical Company Debottlenecking

A chemical company working with cyclodextrin, toluene, and decane needed to increase yearly production by 10% in the first year of operation and maintain an additional 20% after to meet growing customer demand. WORK COMPLETED: The project was completed in…

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Secondary Containment Evaluation

A chemical company working with Lysine wanted to develop an overall facility site map drawing to show secondary containment volumes for each process area. The updated documentation will be referenced for future expansions and internal/external environmental audits. The secondary containment areas…

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Heavy Industrial Facility Air Cylinder Replacement

A Midwest heavy industrial facility was planning a multi-week outage and needed to fit this project into their timing. Included in the Scope of Work for client was the removal, refurbishment and re-installation of two process critical air cylinders, the…

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Liquid Malt Extract Plant Expansion

This Ohio malt producer needed to expand their existing malt production facility to install a new vacuum belt spray dryer, new packaging equipment, new product receiving and blending equipment, new MCC room and new office and break areas. WORK COMPLETED:…

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Pet Care Facility Mill Building Renovation

This Midwestern pet food manufacturer required assistance in renovating their facility that was built more than 30 years ago. The initial mill building portion of the facility was built in 1987 with an addition almost double the number of storage…

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Steel Mill Boiler Design and Installation

The integrated steel mill uses Goggle valves to isolate downstream flow. These valves render an absolute tight shut off in blast furnace and basic oxygen furnace applications to assure the safety of personnel working downstream. The client wanted to exchange…

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Iowa Ethanol Plant Expansion

The Iowa Ethanol Producer needed to repurpose existing buildings and structures, as well as add two new buildings, to be able to install a new DDG decanting, drying, and loading system. This project started in the conceptual phase and went through…

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Process System Design

The client planned to launch a new product from an existing feed stock and requested process design assistance from ADF Engineering. The new product would need to incorporate ingredient additions from several processes throughout the facility. The new product would…

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Caustic Piping Redesign

The client approached ADF with a request to provide engineering services to redesign piping that would replace an aging system for a caustic treatment process. The intent of the project was to improve the pipe material specifications, provide better ergonomics…

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